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Pivoting Spout: Comparison

Adjustable auger spouts serve an irreputable purpose in the process of grain loading. With their growing popularity, additional manufacturers are entering the market. For anyone debating the pros and cons of one manufacturer’s design over another, we have taken an in-depth look into the similarities and differences between other spouts and our own.

The Similarities Likenesses Parallels

  • They utilize electrical linear actuators. 
  • They will work on the 17-inch High Unload Rate Augers.
  • They are available for John Deere combines.  
  • Comparable shipping weights at 120lbs each.

The Differences Contrasts Variances

  • In addition to providing pivoting spouts for John Deere combines, we are in the process of releasing our Case IH model for combines equipped with 14-inch augers.
  • At an increase of 56%, other manufacturers have set a price point that is more than double ours.
  • Whereas other adjustable grain spouts have actuators that are under the spout, presenting a risk of getting hit, Hillco has placed it securely behind the spout for protection from impact.
  • Other spouts must be purchased through a dealer. Hillco has a focus on customer convenience, which is why we sell directly to customers in addition to partnering with dealers.
  • When turned off, other spout boots automatically move with the goal of preventing grain from spilling out the end of the auger. When the unload switch is activated, this boot lowers to empty grain and then raises to provide clearance.  This is accomplished through integrated electrical connections, or CAN bus connections. These CAN bus connections allow for the spout to return to an upright (storage) position when not in use.  It is then activated when the unloading auger button on the propulsion handle is pressed. It is still controlled with a foot switch for articulation.
          1. While this can be a benefit for using OEM switches and catching grain dribble, troubleshooting can be a challenge. As an integrated design, tracing the source of issues is likely challenging for customers and technicians not well-acquainted with the product. 
          2. Another potential issue is that by lowering the spout when not positioned correctly, it could contact the edge of a grain cart.
          3. Also, in a similar situation, it could guide flow in a way that will overfill the truck or cart in that direction. The operator can override it, but they would have to be cognizant of this upon shut off, after which the spout no longer returns to the ‘home’ position.
          4. On the Hillco Pivoting Spout, when the button is pressed, we rely on the OEM grain dripple door to halt flow and our spout remains in position. The foot switch must be activated to raise it.  We do not integrate, which makes ours a stand-alone system. A stand-alone system means easy diagnostics. Also, if the end user wishes to update their combine, the spout can be moved to their new machine quickly and with minimal difficulty.
    •  
      • Other pivoting spouts must connect into power at the battery and into the AUX power strip located in the cab, whereas we only require connection at the battery.
      • Other versions of the pivoting spout have foot pedals with a two-pedal switch. In that set up the operator must move their toe from left to right. Comparatively, we use a rocker style foot pedal. This style allows you to adjust your foot pressure to the left or right without needing to move your foot.
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Return on Investment Calculator

This calculator is designed to determine the return on investment for a Hillco leveling system equipped combine versus a non-leveling combine operating in sloping conditions.

Crop Type
Wheat       Corn and Soybean
Acreage Information

Crop Information

Enter your operation's statistics and estimates.
Wheat
Corn
Soybeans

Acreage / Slope Information

Estimate the percentage of total harvested acres that lay within the various slope ranges in your farming operation.
For all Wheat Acreage
See Slope reference chart
Percentage slope values must equal 100%
100%
Your Harvest Speeds and Machine Harvested Yield (MHY)

Non-Leveling Ground Speed in MPH

Enter the average harvesting speed for your non-leveling combine in the various slope ranges at the average yield entered in the Crop Information section above.

Slope Reference Graph
Wheat
Corn
Soy

Reduction in Machine Harvested Yield (bu/acre)

Estimate the reduction of Machine Harvested Yield (MHY) for each slope range if you were harvesting at the speed you entered for 0-3% slopes. (The calcultor will then project expected reductions in MHY for each slope range at your previously estimated ground speeds.)

You may opt to enter the test data which was determined by actual field testing by Hillco (based on 5 mph harvesting speed).

Reduction in MHY is used in these calculations rather than field loss. Reduction in MHY is a more accurate guage of combine harvesting efficiency because it can be determined by actually weighing the harvested yield rather than estimating the amount of yield lost to the ground.

Use test data or your own
Corn
Soy
Your Combine and Header Information
Enter your expected combine harvesting efficiency. Typically a combine operates at approximately 70% efficiency. If the Total Annual Separator Hours calculated below look too small you may want to decrease the combine efficiency. If the Total Annual Separator Hours calculated below look too large you may want to increase the combine efficiency.
Wheat head width in feet
Corn head width in feet
Flex header width in feet
Combine Field Efficiency (Typically 70%)
(Must enter value other than 0%)
Your Operational Costs
This total should include additional cost of benefits and taxes. If you wish to include the grain cart operator's cost add the hourly wage to the combine operator hourly labor costs.
Combine Operator Labor Cost (per hour, including taxes and benefits)
Combine Fuel Cost

If you wish to include added grain cart fuel add hourly grain cart fuel usage to the combine fuel usage.

Combine Fuel Consumption (Hourly - Typically 11-13 gph)

Cost per added separator hour usually runs approximately $180 per hour for new combines to $30 per hour for older used combines. If you don't want to consider the added benefit of lower separator hours enter $0.

Cost Per Separator Hour
(How much does your combine devalue for each added separator hour of use?)

Use example prices below or obtain a quote from your local dealership.

List price examples for leveling systems used on John Deere combines:
Leveling System Model 2955S for -- 9560-70 STS combine dual tire, w/ Hillco Leveler Installed = $42,960.00 List Price

Leveling System Model 2970S for -- 96-97-9860-70 STS combine,dual tire w/ Hillco Leveler Installed = $42,085.00 List Price

List price examples for leveling systems used on Case-IH combines:
Leveling System Model 2800 for -- 2577-88 combine, dual tire w/Hillco Leveler, Installed = $42,210.00 List Price


See examples or call your local dealership for a quote.
(On Leveling System Financing)

Enter the number of years (from 1 to 5, whole number) for the desired calculation period.

Market value at the end of 5 years regardless of the length of the calculation period.

Used in net present value calculation

Cash Flows (Totals for Calculation Period)
Positive Cash Flows
Labor Savings
0
Fuel and Lubcriation Savings
0
Increased Income from Machine Harvested Yield
0
Residual Value of Leveling System (At end of Calculation Period)
0
Increased Combine Value Due to Reduced Separator Hours
0
Total Positive Cash Flows
0
Negative Cash Flows
Leveling System Cost (Total Principle & Interest Payments)
-0
Remaining Principle Balance On 5 Year Note
-0
Leveling System Maintenance Cost (Annual 2% of Purchase Price)
-0
Total Negative Cash Flows
-0
Total Net Cash Flow (Positive - Negative)
0
Investment Analysis
Total Average Annual Separator Hours (without leveling system)
0
Total Average Annual Separator Hours (with leveling system)
0
Average Annual Separator Hour Savings
0
Total Separator Hour Savings as % of Total Separator Hours
0
Average Payback Period (in years)
The length of time it takes for an investment to recover its initial cost.
0
Total Net Present Value of Cash Flows
NPV compares the value of a dollar today to the value of that same dollar in the future, taking inflation and returns into account.
0
Internal Rate of Return
The internal rate of return (IRR) method allows you to consider the time value of money. It is the interest rate that is equivalent to the dollar returns you expect from your project. Once you know the rate, you can compare it to the rates you could earn by investing your money in other projects or investments. Usually a business owner will insist that in order to be acceptable, a project must be expected to earn an IRR that is at least several percentage points higher than the cost of borrowing, to compensate the company for its risk, time, and trouble associated with the project.
0